Business Process Improvement for Reducing Delay in the Material Document Issue Process in the Fertiliser Manufacturing Industry

Authors

  • Anastasia Lidya Maukar Department of Industrial Engineering, President University
  • Jhindan Iqbal Fiasta Department of Industrial Engineering, President University

DOI:

https://doi.org/10.31328/jsae.v6i2.4798

Keywords:

Process Delay, KPI, BPI, BPMN, Bizagi Modeler, Efficiency

Abstract

The business process will be carried out by the fertiliser company. Currently, process delays are a problem for one of the departments in this company. The delay contributor is an unsatisfied 3.5% gap rate in the material document issue process key performance indicator (KPI). This will disrupt the process flow and can have a domino effect on end-users. Business process improvement (BPI) is one of the most powerful and effective methods to use for improving the business process and business process modeling notation (BPMN) provides a notation that is simple to understand for analysis of the business process. The result of the BPI tool is the design of a new business system with improved processes modeled using Bizagi Modeler, because several processes are still handled manually. So, the processing time is long and needs to be evaluated. Some of the activities will be elimination, upgrading, and simplification. The percentage increase in the total time of the proposed business process is 7% in the KPI. The process time decrease in the total time of the proposed business process is 10.90 days. Further research should be conducted to reduce delays in the material document issue process for the next levels, such as resource analysis and calendar analysis, it will be able to figure out what method is more appropriate for business process improvement in the material document issue.

Author Biography

Anastasia Lidya Maukar, Department of Industrial Engineering, President University

Industrial Engineering (B Accrediation)Research Interest: Database and Information  System, Operational Management

References

A. Ilinova, D. Dmitrieva, and A. Kraslawski, "Influence of COVID-19 pandemic on fertiliser companies: The role of competitive advantages," Resources Policy, vol. 71, Jun. 2021, doi: 10.1016/j.resourpol.2021.102019.

P. Roh, A. Kunz, and K. Wegener, "Information stream mapping: Mapping, analysing and improving the efficiency of information streams in manufacturing value streams," CIRP J Manuf Sci Technol, vol. 25, pp. 1–13, May 2019, doi: 10.1016/j.cirpj.2019.04.004.

A. E. T. Ogli, "Software for Electronic Document Management System of Technical Documentation on Railway Automation and Telemechanics," JournalNX, vol. 7, no. 1, pp. 204–209, Jan. 2021, Accessed: Dec. 11, 2023. [Online]. Available: https://repo.journalnx.com/index.php/nx/article/view/83

M. Wekse, Business Process Management. Potsdam, Berlin.: Springer Berlin Heidelberg, 2007.

M. Dumas, M. La Rosa, J. Mendling, and H. A. Reijers, Fundamentals of Business Process Management. Springer Berlin Heidelberg, 2013. doi: 10.1007/978-3-642-33143-5.

A. Kalenkova, A. Burattin, M. de Leoni, W. van der Aalst, and A. Sperduti, "Discovering high-level BPMN process models from event data," Business Process Management Journal, vol. 25, no. 5, pp. 995–1019, Aug. 2019, doi: 10.1108/BPMJ-02-2018-0051.

P. Hester, B. Ezell, A. Collins, J. Horst, and K. Lawsure, "A Method for Key Performance Indicator Assessment in Manufacturing Organizations," International Journal of Operations Research, vol. 14, no. 4, pp. 157–167, Aug. 2017, Accessed: Jan. 18, 2023. [Online]. Available: http://www.orstw.org.tw/ijor/6_volume14_no4.html

D. Parmenter, Key performance indicators: developing, implementing, and using winning KPIs, Third. WILEY, 2015.

C. N. Wang, Y. F. Huang, I. F. Cheng, and V. T. Nguyen, "A Multi-Criteria Decision-Making (MCDM) Approach Using Hybrid SCOR Metrics, AHP, and TOPSIS for supplier evaluation and selection in the gas and oil industry," Processes, vol. 6, no. 12, Dec. 2018, doi: 10.3390/pr6120252.

H. J. (H. J. Harrington, Business process improvement: the breakthrough strategy for total quality, productivity, and competitiveness. McGraw-Hill, 1991.

M. Von Rosing, S. A. White, F. Cummins, and H. De Man, "Business process model and notation-BPMN," in The Complete Business Process Handbook: Body of Knowledge from Process Modeling to BPM, Elsevier Inc., 2014, pp. 429–453. doi: 10.1016/B978-0-12-799959-3.00021-5.

A. Falcone, A. Garro, A. D'Ambrogio, and A. Giglio, "Engineering Systems by combining BPMN and HLA-based distributed simulation," International Systems Engineering Symposium (ISSE), pp. 1–6, 2017.

P. Bocciarelli, A. D’ambrogio, A. Giglio, and E. Paglia, “A BPMN Extension to Enable the Explicit Modeling of Task Resources,” in CIISE, Rome, Nov. 2016, pp. 40–47. Accessed: Nov. 10, 2022. [Online]. Available: https://www.researchgate.net/publication/310449557_A_BPMN_Extension_to_Enable_the_Explicit_Modeling_of_Task_Resourcesf

S. Satyal, "Business process improvement with performance-based sequential experiments," PhD Doctorate, The University of New South Wales, Sydney, 2019. doi: 10.26190/unsworks/21338.

D. Bakotic and A. Krnic, "Exploring the relationship between business process improvement and employees' behavior," Journal of Organizational Change Management, vol. 30, no. 7, pp. 1044–1062, 2017, doi: 10.1108/JOCM-06-2016-0116.

N. Måren, G. Muller, and E. Syverud, "Evaluation of Lean Business Process Improvement Methodology," INCOSE International Symposium, vol. 30, no. 1, pp. 530–545, Jul. 2020, Accessed: Jan. 28, 2023. [Online]. Available: https://doi.org/10.1002/j.2334-5837.2020.00738.x

K. Zarour, D. Benmerzoug, N. Guermouche, and K. Drira, "A systematic literature review on BPMN extensions," Business Process Management Journal, vol. 26, no. 6. Emerald Group Holdings Ltd., pp. 1473–1503, Nov. 16, 2020. doi: 10.1108/BPMJ-01-2019-0040.

M. Ishaq Bhatti and H. M. Awan, "The key performance indicators (KPIs) and their impact on overall organisational performance," Qual. Quant., vol. 48, no. 6, pp. 3127–3143, 2014, doi: 10.1007/s11135-013-9945-y.

Downloads

Published

2023-10-31

Issue

Section

Articles